Date: 19/08/2012 21:56:43
From: wookiemeister
ID: 189428
Subject: polystyrene pyramid

i was thinking recently about how you might recreate the pyramids

i was thinking about how you might use junk to create a pyramid

you could use old aluminium cans to do it

what could be better could be polystyrene??

its light weight, has high compressive strength and exists in huge quantities

sure you could destroy it using acetone but as a concept a huge polystyrene pyramid seems possible

what say you?

Reply Quote

Date: 19/08/2012 22:01:02
From: Stumpy_seahorse
ID: 189429
Subject: re: polystyrene pyramid

wookiemeister said:


i was thinking recently about how you might recreate the pyramids

i was thinking about how you might use junk to create a pyramid

you could use old aluminium cans to do it

what could be better could be polystyrene??

its light weight, has high compressive strength and exists in huge quantities

sure you could destroy it using acetone but as a concept a huge polystyrene pyramid seems possible

what say you?

the real question is…

Can it produce water?

:P

Reply Quote

Date: 19/08/2012 22:06:28
From: Spiny Norman
ID: 189433
Subject: re: polystyrene pyramid

Make it inflatable.
Much easier to move around that way as well.

Reply Quote

Date: 19/08/2012 22:16:02
From: wookiemeister
ID: 189434
Subject: re: polystyrene pyramid

Spiny Norman said:


Make it inflatable.
Much easier to move around that way as well.

well you could make one from alumium tubing i guess using a geodesic dome that supports it

the dome would be built then the pyramidal shape built on it.

Reply Quote

Date: 19/08/2012 22:16:58
From: wookiemeister
ID: 189435
Subject: re: polystyrene pyramid

unless

you build a tubular structure and then fill the outside with polysytrene

Reply Quote

Date: 19/08/2012 22:18:48
From: Spiny Norman
ID: 189436
Subject: re: polystyrene pyramid

wookiemeister said:


Spiny Norman said:

Make it inflatable.
Much easier to move around that way as well.

well you could make one from alumium tubing i guess using a geodesic dome that supports it

the dome would be built then the pyramidal shape built on it.

Nah just plain inflatable. The structure would have to be pretty strong to hold just itself up, so don’t have one.

But if you wanted to make it a solid thing then yeah cans or blocks of foam would be fine I reckon.

Reply Quote

Date: 19/08/2012 23:02:08
From: wookiemeister
ID: 189438
Subject: re: polystyrene pyramid

as a point of interest

it seems the best way to make a cheap polystyrene cutter is by using a battery charger and nichrome wire

simple and cheap

Reply Quote

Date: 19/08/2012 23:07:06
From: party_pants
ID: 189440
Subject: re: polystyrene pyramid

if you’re going to build a whole pyramid, better to make the blocks to a standardised shape and size in the factory. Any trimming on site can be done by hand with sandpaper. I’ve made model boats out of the stuff, sandpaper is very quick and easy. Wouldn’t bother with cutting rough blocks to shapes with not wire – not on that scale.

Reply Quote

Date: 19/08/2012 23:16:30
From: wookiemeister
ID: 189443
Subject: re: polystyrene pyramid

party_pants said:


if you’re going to build a whole pyramid, better to make the blocks to a standardised shape and size in the factory. Any trimming on site can be done by hand with sandpaper. I’ve made model boats out of the stuff, sandpaper is very quick and easy. Wouldn’t bother with cutting rough blocks to shapes with not wire – not on that scale.

yes i agree, i was just making mention of something i put in chat about polystyrene cutters

i might see if someones selling one second hand in the local rag.

i’ll have a look at how polystyrene is made

Reply Quote

Date: 20/08/2012 19:52:28
From: Glance Fleeting
ID: 189694
Subject: re: polystyrene pyramid

Anubis

http://www.instructables.com/id/Turn-almost-any-3d-shape-into-a-real-object/

Reply Quote

Date: 20/08/2012 20:01:07
From: wookiemeister
ID: 189699
Subject: re: polystyrene pyramid

Glance Fleeting said:


Anubis

http://www.instructables.com/id/Turn-almost-any-3d-shape-into-a-real-object/


yeah i was just looking at polystyrene again just then

so many things made from it

cd cases, razor blade holders

Reply Quote

Date: 20/08/2012 20:02:59
From: wookiemeister
ID: 189700
Subject: re: polystyrene pyramid

Glance Fleeting said:


Anubis

http://www.instructables.com/id/Turn-almost-any-3d-shape-into-a-real-object/


how about this for an idea

you make a huge model of one of those ramses statues at abu simbal

cover it with fibreglass , paint it in a snadstone colour and hey presto something to last the ages?

Reply Quote

Date: 20/08/2012 20:06:44
From: wookiemeister
ID: 189702
Subject: re: polystyrene pyramid

yes , yes

you can make decent aerofoils from polystyrene if you use a hotwire cnc

you could probably make one without it though using a wooden guide at both ends and cutting through the polystyrene

Reply Quote

Date: 23/08/2012 20:27:20
From: wookiemeister
ID: 190849
Subject: re: polystyrene pyramid

you could make a polystyrene pyramid then paint it with a waterbased paint

then

you could harden it by pouring and painting liquid polystyrene on the top

the liquid poly is just poly dissolved in acetone

i bet that this would last the ages, unless someone decided to drill a hole through it.

i wonder if it would be classified as a fire hazard?

i’ll be experimenting with polystyrene in acetone this weekend to see how hard it can get and whether it could be used structurally

Reply Quote

Date: 23/08/2012 20:27:20
From: wookiemeister
ID: 190850
Subject: re: polystyrene pyramid

you could make a polystyrene pyramid then paint it with a waterbased paint

then

you could harden it by pouring and painting liquid polystyrene on the top

the liquid poly is just poly dissolved in acetone

i bet that this would last the ages, unless someone decided to drill a hole through it.

i wonder if it would be classified as a fire hazard?

i’ll be experimenting with polystyrene in acetone this weekend to see how hard it can get and whether it could be used structurally

Reply Quote

Date: 24/08/2012 19:38:28
From: wookiemeister
ID: 191293
Subject: re: polystyrene pyramid

got my acetone, paintbrush

just need to make sure its in a ventilated area

Reply Quote

Date: 24/08/2012 20:56:08
From: Bubble Car
ID: 191301
Subject: re: polystyrene pyramid

Two of my sisters, with the help of my brother, have established a new shop in Hobart called Petit Marché. It was supposed to open today but they weren’t quite ready so it will open tomorrow.

Reply Quote

Date: 24/08/2012 20:56:49
From: Bubble Car
ID: 191302
Subject: re: polystyrene pyramid

I blame FNDC for the fact that my last post ended up here.

Reply Quote

Date: 24/08/2012 21:01:14
From: wookiemeister
ID: 191309
Subject: re: polystyrene pyramid

Bubble Car said:


Two of my sisters, with the help of my brother, have established a new shop in Hobart called Petit Marché. It was supposed to open today but they weren’t quite ready so it will open tomorrow.

don’t worry

i regularly lay these kinds of ambush on this forum, waiting for the unwary to fall into them and then be devoured

Reply Quote

Date: 24/08/2012 21:06:32
From: Bubble Car
ID: 191310
Subject: re: polystyrene pyramid

In regard to the OP topic, if you were building pyramids you’d want them to last as long as the pyramids. Polystyrene will weather away very quickly.

Reply Quote

Date: 24/08/2012 21:10:40
From: morrie
ID: 191312
Subject: re: polystyrene pyramid

wookiemeister said:


yes , yes

you can make decent aerofoils from polystyrene if you use a hotwire cnc

you could probably make one without it though using a wooden guide at both ends and cutting through the polystyrene


Easy peasy

Reply Quote

Date: 24/08/2012 21:11:51
From: morrie
ID: 191314
Subject: re: polystyrene pyramid

Bubble Car said:


I blame FNDC for the fact that my last post ended up here.

Lets face it, you are a sucker for pyramid schemes.

Reply Quote

Date: 24/08/2012 21:13:48
From: wookiemeister
ID: 191317
Subject: re: polystyrene pyramid

morrie said:


wookiemeister said:

yes , yes

you can make decent aerofoils from polystyrene if you use a hotwire cnc

you could probably make one without it though using a wooden guide at both ends and cutting through the polystyrene


Easy peasy


yes i’m making tentative steps to doing this

time and expense

the favoured method is a spring tensioned nichrome wire hooked up to a 10A battery charger

this seems to make traditionally difficult 3d shapes very easy.

once you’ve fibreglassed the 3d shape in poly you can dig it out

Reply Quote

Date: 24/08/2012 21:37:31
From: morrie
ID: 191329
Subject: re: polystyrene pyramid

wookiemeister said:


morrie said:

wookiemeister said:

yes , yes

you can make decent aerofoils from polystyrene if you use a hotwire cnc

you could probably make one without it though using a wooden guide at both ends and cutting through the polystyrene


Easy peasy


yes i’m making tentative steps to doing this

time and expense

the favoured method is a spring tensioned nichrome wire hooked up to a 10A battery charger

this seems to make traditionally difficult 3d shapes very easy.

once you’ve fibreglassed the 3d shape in poly you can dig it out


Just buy a bloody cutter! Cheap as chips.

Reply Quote

Date: 24/08/2012 21:39:28
From: morrie
ID: 191330
Subject: re: polystyrene pyramid

morrie said:


wookiemeister said:

morrie said:

Easy peasy


yes i’m making tentative steps to doing this

time and expense

the favoured method is a spring tensioned nichrome wire hooked up to a 10A battery charger

this seems to make traditionally difficult 3d shapes very easy.

once you’ve fibreglassed the 3d shape in poly you can dig it out


Just buy a bloody cutter! Cheap as chips.


These days, I make shapes like this with the CNC router, by cutting sheets of chipboard, laminating, and sanding. You can cast off that easily.

Reply Quote

Date: 24/08/2012 21:47:04
From: wookiemeister
ID: 191332
Subject: re: polystyrene pyramid

morrie said:


wookiemeister said:

morrie said:

Easy peasy


yes i’m making tentative steps to doing this

time and expense

the favoured method is a spring tensioned nichrome wire hooked up to a 10A battery charger

this seems to make traditionally difficult 3d shapes very easy.

once you’ve fibreglassed the 3d shape in poly you can dig it out


Just buy a bloody cutter! Cheap as chips.


150 bucks

Reply Quote

Date: 24/08/2012 21:49:05
From: morrie
ID: 191333
Subject: re: polystyrene pyramid

wookiemeister said:


morrie said:

wookiemeister said:

yes i’m making tentative steps to doing this

time and expense

the favoured method is a spring tensioned nichrome wire hooked up to a 10A battery charger

this seems to make traditionally difficult 3d shapes very easy.

once you’ve fibreglassed the 3d shape in poly you can dig it out


Just buy a bloody cutter! Cheap as chips.


150 bucks


Ipso facto

Reply Quote

Date: 24/08/2012 21:59:09
From: wookiemeister
ID: 191334
Subject: re: polystyrene pyramid

morrie said:


wookiemeister said:

morrie said:

Just buy a bloody cutter! Cheap as chips.


150 bucks


Ipso facto


hand held and a small cutting edge

Reply Quote

Date: 27/08/2012 19:56:19
From: wookiemeister
ID: 192839
Subject: re: polystyrene pyramid

you can’t just dissolve polystyrene in acetone and paint anything with it

it just coagulates into a stringy mass, not a smooth liquid

Reply Quote

Date: 27/08/2012 20:08:41
From: morrie
ID: 192847
Subject: re: polystyrene pyramid

wookiemeister said:


you can’t just dissolve polystyrene in acetone and paint anything with it

it just coagulates into a stringy mass, not a smooth liquid


Yep. You might be able to persuade it to form inside a mould. I reduce the volume of my scrap polystyrene by dissolving it in acetone. It ends up as a hard cake.

Reply Quote

Date: 27/08/2012 20:16:26
From: morrie
ID: 192855
Subject: re: polystyrene pyramid

morrie said:


wookiemeister said:

you can’t just dissolve polystyrene in acetone and paint anything with it

it just coagulates into a stringy mass, not a smooth liquid


Yep. You might be able to persuade it to form inside a mould. I reduce the volume of my scrap polystyrene by dissolving it in acetone. It ends up as a hard cake.

Anyway, forget about a polystyrene pyramid. Think: salt.
Pump up water from a hypersaline resource into a shallow bunded area of perhaps an acre in area. Allow the water to evaporate, depositing the salt as hard crystals, while you continue to add hypersaline water. Continue the process until you have reached the appropriate thickness. Now start another layer of smaller area on top of it. Continue the process….until you reach the peak.

The result; an enormous glistening white pyramid in the middle of the desert, as hard as rock. Rain will have minimal effect on it.

Reply Quote

Date: 27/08/2012 20:23:33
From: wookiemeister
ID: 192867
Subject: re: polystyrene pyramid

morrie said:


morrie said:

wookiemeister said:

you can’t just dissolve polystyrene in acetone and paint anything with it

it just coagulates into a stringy mass, not a smooth liquid


Yep. You might be able to persuade it to form inside a mould. I reduce the volume of my scrap polystyrene by dissolving it in acetone. It ends up as a hard cake.

Anyway, forget about a polystyrene pyramid. Think: salt.
Pump up water from a hypersaline resource into a shallow bunded area of perhaps an acre in area. Allow the water to evaporate, depositing the salt as hard crystals, while you continue to add hypersaline water. Continue the process until you have reached the appropriate thickness. Now start another layer of smaller area on top of it. Continue the process….until you reach the peak.

The result; an enormous glistening white pyramid in the middle of the desert, as hard as rock. Rain will have minimal effect on it.


right

what you could do is have a mould that contains the water until it evaporates, you could pump small amount in and then wait till that layer dries then pump the next water into it.

you then build that level up until the rockhard salt is filled to the top of the wooden mould

you then create a smaller mould 1 meter smaller from the edge of the other block and as you said then build that level up.

that would be fairly solid

any ideas what area you could build it??

the land would be dirt cheap i reckon in the middle of nowhere.

you could have an arduino module control the water inflow to the mould, after a number of months you’d turn up and res set the mould to the next level

Reply Quote

Date: 27/08/2012 20:24:59
From: wookiemeister
ID: 192868
Subject: re: polystyrene pyramid

maybe for cheapness instead of using plywood you could use waste polystyrene to act as the mould?

Reply Quote

Date: 27/08/2012 20:34:56
From: morrie
ID: 192872
Subject: re: polystyrene pyramid

wookiemeister said:


morrie said:

morrie said:

Yep. You might be able to persuade it to form inside a mould. I reduce the volume of my scrap polystyrene by dissolving it in acetone. It ends up as a hard cake.


Anyway, forget about a polystyrene pyramid. Think: salt.
Pump up water from a hypersaline resource into a shallow bunded area of perhaps an acre in area. Allow the water to evaporate, depositing the salt as hard crystals, while you continue to add hypersaline water. Continue the process until you have reached the appropriate thickness. Now start another layer of smaller area on top of it. Continue the process….until you reach the peak.

The result; an enormous glistening white pyramid in the middle of the desert, as hard as rock. Rain will have minimal effect on it.


right

what you could do is have a mould that contains the water until it evaporates, you could pump small amount in and then wait till that layer dries then pump the next water into it.

you then build that level up until the rockhard salt is filled to the top of the wooden mould

you then create a smaller mould 1 meter smaller from the edge of the other block and as you said then build that level up.

that would be fairly solid

any ideas what area you could build it??

the land would be dirt cheap i reckon in the middle of nowhere.

you could have an arduino module control the water inflow to the mould, after a number of months you’d turn up and res set the mould to the next level


Salt affected land somewhere like marginal SW WA.

No need to let the salt dry out. It is better to keep the brine deep. That way the crystals grow to a large size and interlock. I have seen this stuff so hard that it was breaking the tynes on a ripper on the back of a dozer.

Reply Quote

Date: 27/08/2012 20:37:46
From: morrie
ID: 192874
Subject: re: polystyrene pyramid

You could make the initial walls by pushing up dirt to form a shallow dam.

Reply Quote

Date: 27/08/2012 20:42:43
From: wookiemeister
ID: 192875
Subject: re: polystyrene pyramid

morrie said:


You could make the initial walls by pushing up dirt to form a shallow dam.

yeah but theres a good chance that if i did it i couldn’t afford to bring machinery in

polystyrene on the other hand is available and increbily light (though bulky)

once i had brough the first load of polystyrene to act as the mould , it would take successivley less material to build the thing

yes i was wondering about leaving it slightly wet

Reply Quote

Date: 27/08/2012 20:44:24
From: wookiemeister
ID: 192876
Subject: re: polystyrene pyramid

this salt pyramid could be my final resting place perhaps?

you’d get people turning up and breaking bits of it off as a souvenir

bastards

Reply Quote

Date: 27/08/2012 20:44:42
From: wookiemeister
ID: 192877
Subject: re: polystyrene pyramid

or maybe it would end up as a gigantic cow lick

Reply Quote

Date: 27/08/2012 20:46:09
From: Skunkworks
ID: 192878
Subject: re: polystyrene pyramid

wookiemeister said:


or maybe it would end up as a gigantic cow lick

I lived in an old farmhouse near Wagga. Cows over a long long time had licked away parts of the brickwork.

Reply Quote

Date: 27/08/2012 20:46:37
From: morrie
ID: 192879
Subject: re: polystyrene pyramid

wookiemeister said:


or maybe it would end up as a gigantic cow lick

or camel lick?

Reply Quote

Date: 27/08/2012 20:47:18
From: wookiemeister
ID: 192880
Subject: re: polystyrene pyramid

ok whos with me to build a gigantic salt pyramid?

Reply Quote

Date: 27/08/2012 20:49:40
From: morrie
ID: 192881
Subject: re: polystyrene pyramid

wookiemeister said:


ok whos with me to build a gigantic salt pyramid?

I’m in. It will cost a bit to set up the bore in the first place though. And the solar pump. And the land.

Actually, hang on, its my idea! Where is my patent attorney?

Reply Quote

Date: 27/08/2012 20:50:25
From: wookiemeister
ID: 192882
Subject: re: polystyrene pyramid

the land would be cheap, as would rates be (a pittance)

once the mould was assembled water could be slowly released , you could control this release via a web cam link ie a pump, control valve. the pump could be solar powered.

you wouldn’t need to be there all the time just when the time came to build the next layer.

you could build a pyramid TO RIVAL the egyptian pyramids and people would travel to see the salt pyramid over here, the locals would love you as it would bring money into the area

Reply Quote

Date: 27/08/2012 20:51:42
From: wookiemeister
ID: 192884
Subject: re: polystyrene pyramid

morrie said:


wookiemeister said:

ok whos with me to build a gigantic salt pyramid?

I’m in. It will cost a bit to set up the bore in the first place though. And the solar pump. And the land.

Actually, hang on, its my idea! Where is my patent attorney?


how much for the bore??

Reply Quote

Date: 27/08/2012 20:53:56
From: morrie
ID: 192887
Subject: re: polystyrene pyramid

wookiemeister said:


morrie said:

wookiemeister said:

ok whos with me to build a gigantic salt pyramid?

I’m in. It will cost a bit to set up the bore in the first place though. And the solar pump. And the land.

Actually, hang on, its my idea! Where is my patent attorney?


how much for the bore??


Not sure. But my solar pump made a big hole in $10,000. Rates for the next 3000 years could build up too.

Reply Quote

Date: 27/08/2012 20:54:43
From: brett
ID: 192888
Subject: re: polystyrene pyramid

polystyrene reinforced with sprayed cement.

Reply Quote

Date: 27/08/2012 20:57:03
From: wookiemeister
ID: 192891
Subject: re: polystyrene pyramid

brett said:


polystyrene reinforced with sprayed cement.


that would work as well

Reply Quote