Date: 31/10/2014 20:37:41
From: AwesomeO
ID: 619955
Subject: Tiny things

Looking at the power plug on an iPad, it is complicated and tiny. How would they mass manufacture something like that?

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Date: 31/10/2014 20:39:44
From: Skeptic Pete
ID: 619958
Subject: re: Tiny things

AwesomeO said:


Looking at the power plug on an iPad, it is complicated and tiny. How would they mass manufacture something like that?

With magnifying glasses?

But seriously it’s all automated and robotic so it doesn’t really matter how small it is.

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Date: 31/10/2014 20:41:39
From: furious
ID: 619962
Subject: re: Tiny things

She only told you that to be polite…

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Date: 31/10/2014 20:43:24
From: AwesomeO
ID: 619965
Subject: re: Tiny things

Skeptic Pete said:


AwesomeO said:

Looking at the power plug on an iPad, it is complicated and tiny. How would they mass manufacture something like that?

With magnifying glasses?

But seriously it’s all automated and robotic so it doesn’t really matter how small it is.

Well I was hoping for a bit more detail. Is is it a blank that is drilled out, or is it a single cast, how are they wires attached, I guess it is pushed into warm plastic maybe for the case. I dunno.

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Date: 31/10/2014 20:44:33
From: Peak Warming Man
ID: 619967
Subject: re: Tiny things

furious said:

  • But seriously it’s all automated and robotic so it doesn’t really matter how small it is.

She only told you that to be polite…

Hehe.

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Date: 31/10/2014 20:46:53
From: ChrispenEvan
ID: 619969
Subject: re: Tiny things

dunno what they look like but from what i have seen, the metal bits are held outside a mold and the plastic is injected in and around them.

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Date: 31/10/2014 21:30:06
From: roughbarked
ID: 619989
Subject: re: Tiny things

AwesomeO said:


Looking at the power plug on an iPad, it is complicated and tiny. How would they mass manufacture something like that?

Robots?

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Date: 31/10/2014 21:43:35
From: wookiemeister
ID: 619991
Subject: re: Tiny things

roughbarked said:


AwesomeO said:

Looking at the power plug on an iPad, it is complicated and tiny. How would they mass manufacture something like that?

Robots?


robots

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Date: 31/10/2014 21:52:09
From: tauto
ID: 619996
Subject: re: Tiny things

wookiemeister said:


roughbarked said:

AwesomeO said:

Looking at the power plug on an iPad, it is complicated and tiny. How would they mass manufacture something like that?

Robots?


robots

—-
http://www.reddit.com/r/explainlikeimfive/comments/17adsn/eli5_how_can_they_make_microchips_so_small/

While about microchips it is relevant.

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Date: 1/11/2014 17:58:39
From: dv
ID: 620374
Subject: re: Tiny things

FMD, there are tinier and more complicated components of a tablet than the fucken plug, AwesomeO…

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Date: 1/11/2014 18:00:36
From: AwesomeO
ID: 620376
Subject: re: Tiny things

dv said:


FMD, there are tinier and more complicated components of a tablet than the fucken plug, AwesomeO…

I am sure there are. But no one yet has been able to say how they build the relatively gigantic fucken plug so no hope of going smaller than that.

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Date: 1/11/2014 18:02:01
From: roughbarked
ID: 620377
Subject: re: Tiny things

AwesomeO said:


dv said:

FMD, there are tinier and more complicated components of a tablet than the fucken plug, AwesomeO…

I am sure there are. But no one yet has been able to say how they build the relatively gigantic fucken plug so no hope of going smaller than that.

You were told how. You had better reread it.

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Date: 1/11/2014 18:02:23
From: ChrispenEvan
ID: 620378
Subject: re: Tiny things

i thought i had given a reasonable answer?

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Date: 1/11/2014 18:04:07
From: roughbarked
ID: 620379
Subject: re: Tiny things

ChrispenEvan said:


i thought i had given a reasonable answer?

Yes. You had.

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Date: 1/11/2014 18:05:59
From: dv
ID: 620381
Subject: re: Tiny things

AwesomeO said:


dv said:

FMD, there are tinier and more complicated components of a tablet than the fucken plug, AwesomeO…

I am sure there are. But no one yet has been able to say how they build the relatively gigantic fucken plug so no hope of going smaller than that.

We’ll failed you again.

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Date: 1/11/2014 18:06:26
From: AwesomeO
ID: 620382
Subject: re: Tiny things

ChrispenEvan said:


i thought i had given a reasonable answer?

Doesn’t explain how the little holes are done, or the wires connected, or the plastic insulation between the holes is applied and all done by mass manufacture, not by artisans with tiny tools and magnifying glasses.

And robots dunnit whilst it may be true is a bit uinformative.

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Date: 1/11/2014 18:07:49
From: ChrispenEvan
ID: 620383
Subject: re: Tiny things

do you have an image of this item?

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Date: 1/11/2014 18:11:59
From: AwesomeO
ID: 620384
Subject: re: Tiny things

ChrispenEvan said:


do you have an image of this item?

I went looking last night and couldn’t find one. If you look in the plug it is very intricate in there, tiny tiny bits of metal much smaller than a pinhead looking like a comb with plastic inbetween and tiny hinged clips. And they make them by the thousand.

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Date: 1/11/2014 18:16:00
From: ChrispenEvan
ID: 620385
Subject: re: Tiny things

it could be a combination of metal injection moulding, then solder the wires on then plastic injection moulding for the cover. they injection mould stuff down at the micrometre size for medical stuff.

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Date: 1/11/2014 18:17:09
From: roughbarked
ID: 620386
Subject: re: Tiny things

AwesomeO said:


ChrispenEvan said:

do you have an image of this item?

I went looking last night and couldn’t find one. If you look in the plug it is very intricate in there, tiny tiny bits of metal much smaller than a pinhead looking like a comb with plastic inbetween and tiny hinged clips. And they make them by the thousand.


Stamped out and moulded.

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Date: 1/11/2014 18:20:14
From: AwesomeO
ID: 620387
Subject: re: Tiny things

ChrispenEvan said:


it could be a combination of metal injection moulding, then solder the wires on then plastic injection moulding for the cover. they injection mould stuff down at the micrometre size for medical stuff.

Ta, I think the level of detail I want is beyond the forums ability to explain. I was thinking more along the production linneprocess like ultimate factory gear.

Forum can stand down.

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Date: 1/11/2014 18:22:17
From: ChrispenEvan
ID: 620388
Subject: re: Tiny things

look for vids on injection moulding to see how it works.

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Date: 1/11/2014 18:25:11
From: sibeen
ID: 620390
Subject: re: Tiny things

It’s OK, Curve. I’ve worked in a few factories where these sort of things were made, and I’ve got NFI :)

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